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Table 11 Calculating Chip Thickness In Peripheral Milling

                                                  Figure
                  Condition                                                        Hm, hmax
                              Example              Cutter position
                                                      fz                                                                 MILLING TITANIUM
                                               ae        AE
                  AE≤90°*                       hmax          d             hm=fz×√ae/d
                                                                            hmax=fz×sinAE
                  (ae≤d/2)                                                  hmax=2×fz×√ae×d-ae /d
                                                                                             2
                                                vf
                                                      n
                              Fig. 10

                                                                            1st method
                                                         AE                 hm=fz×sin (AE/2)
                                               ae             d
                  AE>90°*                                        n          hmax=fz
                  (ae>d/2)                                                  2nd method
                                                                            hm=fz×[√2/2+cos((AE-90°)/2)]
                                               hmax                         hmax=fz
                                                (=fz)          vf

                 * also suitable for milling slots by disc milling cutters












                            ae
                                                                                         ae
                               d                           ae=d                           d
                             a)                              b)                           c)



















                                    ae                                      ae
                                         d                                     d

                                        d)                                     e)
                  Fig. 13 Possible application of 90° face mills
















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